НОВЫЕ ТЕХНОЛОГИИ И ОБОРУДОВАНИЕ (NEW TECHNOLOGIES AND EQUIPMENT)

БЕСКИСЛОРОДНАЯ КОНВЕРСИЯ МЕТАНА ДЛЯ ПОЛУЧЕНИЯ ВОДОРОДА: ИССЛЕДОВАНИЯ И РАЗРАБОТКИ – СОВРЕМЕННОЕ СОСТОЯНИЕ

(OXYGEN-FREE CONVERSION OF METHANE FOR HYDROGEN PRODUCTION: CURRENT STATE OF RESEARCH AND DEVELOPMENT)

В последнее десятилетие получение газообразного водорода принято рассматривать как перспективный способ использовать и сохранять электрическую энергию, получаемую прежде всего от возобновляемых источников, а собственно водород – как экологически чистое топливо для транспортных средств. Бескислородная конверсия, или пиролиз, природного газа (метана) – один из эффективных способов производства водорода в промышленных масштабах. При этом пиролиз может обеспечить низкий уровень прямых выбросов в атмосферу загрязняющих веществ и углекислого газа. В настоящее время несомненно актуальные разработки промышленных технологий бескислородной конверсии метана пока еще находятся на уровне лабораторных исследований, проводимых при давлениях, как правило, не превышающих атмосферное, и в основном за рубежом, а их результаты далеки от широкого практического внедрения в производство.
В обзоре рассматриваются и анализируются преимущественно зарубежные исследования перспективных подходов к организации бескислородной конверсии метана, направленные на выяснение принципиальных физико-химических аспектов разработки и испытаний новых технологий пиролиза природного газа. К таким подходам относятся термический, плазменный и каталитический пиролиз в газовой фазе, пиролиз в расплавах, а также пиролиз при нагреве газа оптическим излучением. Перечисленные методы конверсии метана позволяют получать так называемый бирюзовый водород вместе с относительно небольшим количеством углерода в твердой фазе, который проще отделить от полученного газообразного продукта, чем углекислый газ, и которому можно найти промышленное применение. В статье приводятся количественные характеристики перечисленных методов конверсии, включая эффективности, а также обсуждаются их достоинства и ограничения.

In the last decade, the production of hydrogen gas has been seen as a promising way to use and store electrical energy, obtained primarily from renewable sources, and hydrogen itself as an environmentally friendly fuel for vehicles. Oxygen-free conversion, or pyrolysis, of natural gas (methane) is one of the most efficient ways to produce hydrogen on an industrial scale. At the same time, pyrolysis can ensure low direct emissions of pollutants and carbon dioxide into the atmosphere. At present, undoubtedly topical developments of industrial processes of oxygen-free conversion of methane are still at the level of laboratory research. These studies are conducted at pressures, as a rule, not exceeding atmospheric, and mainly abroad, and their results are still quite far from widespread practical implementation in production.
The review considers and examines mainly foreign studies of promising approaches to oxygen-free methane conversion, seeking to clarify the fundamental physical and chemical aspects of the development and testing of new technologies for pyrolysis of natural gas. These approaches include thermal, plasma, and gas phase catalytic pyrolysis, melt pyrolysis, and pyrolysis by optical radiation heating of the gas. The considered approaches make it possible to obtain the so-called turquoise hydrogen with a relatively small amount of carbon in the solid phase, which is easier to separate from the resulting gaseous product than carbon dioxide, and which can be used in industry. The article provides quantitative characteristics, including the efficiency, of the mentioned methane conversion methods, as well as discusses the advantages and limitations of these methods.

ПИРОЛИЗ МЕТАНА, БЕСКИСЛОРОДНАЯ КОНВЕРСИЯ МЕТАНА, ВОДОРОД, ВОДОРОДНАЯ ЭНЕРГЕТИКА, УГЛЕРОД, МЕТАНО-ВОДОРОДНАЯ СМЕСЬ

METHANE PYROLYSIS, OXYGEN-FREE METHANE CONVERSION, HYDROGEN, HYDROGEN POWER, CARBON, HYDROGEN AND METHANE MIXTURE

И.В. Арсентьев, ФАУ «Центральный институт авиационного моторостроения имени П.И. Баранова» (Москва, Россия), ivarsentev@ciam.ru

В.Д. Кобцев, ФАУ «Центральный институт авиационного моторостроения имени П.И. Баранова», kobtsev.vitaly@phystech.edu

Д.Н. Козлов, к.ф.-м.н., ФАУ «Центральный институт авиационного моторостроения имени П.И. Баранова», ФГБУН Федеральный исследовательский центр «Институт общей физики им. А.М. Прохорова Российской академии наук» (Москва, Россия), dnk@kapella.gpi.ru

В.В. Смирнов, д.ф.-м.н., ФАУ «Центральный институт авиационного моторостроения имени П.И. Баранова», ФГБУН Федеральный исследовательский центр «Институт общей физики им. А.М. Прохорова Российской академии наук», vvs@kapella.gpi.ru

А.В. Гелиев, к.ф.-м.н., ФАУ «Центральный институт авиационного моторостроения имени П.И. Баранова», avgeliev@ciam.ru

А.Н. Варюхин, к.т.н., ФАУ «Центральный институт авиационного моторостроения имени П.И. Баранова», anvaryukhin@ciam.ru

I.V. Arsentiev, Central Institute of Aviation Motors (Moscow, Russia), ivarsentev@ciam.ru

V.D. Kobtsev, Central Institute of Aviation Motors, kobtsev.vitaly@phystech.edu

D.N. Kozlov, PhD in Physics and Mathematics, Central Institute of Aviation Motors, Prokhorov General Physics Institute of the Russian Academy of Sciences (Moscow, Russia), dnk@kapella.gpi.ru

V.V. Smirnov, DSc in Physics and Mathematics, Central Institute of Aviation Motors, Prokhorov General Physics Institute of the Russian Academy of Sciences, vvs@kapella.gpi.ru

A.V. Geliev, PhD in Physics and Mathematics, Central Institute of Aviation Motors, avgeliev@ciam.ru

A.N. Varyukhin, PhD in Engineering, Central Institute of Aviation Motors, anvaryukhin@ciam.ru

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Baharudin L, Watson MJ. Hydrogen applications and research activities in its production routes through catalytic hydrocarbon conversion. Reviews in Chemical Engineering. 2018; 34(1): 43–72.

Bayat N, Rezaei M, Meshkani F. COx -free hydrogen and carbon nanofibers production by methane decomposition over nickel-alumina catalysts. Korean J. Chem. Eng. 2016; 33(2): 490–499. https://doi.org/10.1007/s11814-015-0183-y.

Bayat N, Meshkani F, Rezaei M. Thermocatalytic decomposition of methane to COx -free hydrogen and carbon over Ni-Fe-Cu/Al2O3 catalysts. Int. J. Hydrogen Energy. 2016; 41(30): 13039–13049. https://doi.org/10.1016/j.ijhydene.2016.05.230.

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Ying Y, Meisheng C, Minglai L, Na Z, Zhiqi L, Yongxi S. Rare earth modified Ni-Si catalysts for hydrogen production from methane decomposition. J. Rare Earths. 2014; 32(8): 709–714. https://doi.org/10.1016/S1002-0721(14)60130-7.

Mondal KC, Chandran SR. Evaluation of the economic impact of hydrogen production by methane decomposition with steam reforming of methane process. Int. J. Hydrogen Energy. 2014; 39(18): 9670–9674. https://doi.org/10.1016/j.ijhydene.2014.04.087.

Liu F, Chen L, Yang L, Fan Z, Nikolic H, Richburg L, et al. Application of chemical looping process for continuous high purity hydrogen production by methane thermocatalytic decomposition. Int. J. Hydrogen Energy. 2016; 41(8): 4592–4602. https://doi.org/10.1016/j.ijhydene.2016.01.023.

Becker T, Keuchel F, Agar DW. CFD modeling of reactor concepts to avoid carbon deposition in pyrolysis reactions. Chem. Ing. Tech. 2021; 93(5): 762–770. https://doi.org/10.1002/cite.202000234.

Parfenov VE, Nikitchenko NV, Pimenov AA, Kuz’min AE, Kulikova MV, Chupichev OB, et al. Methane pyrolysis for hydrogen production: Specific features of using molten metals. Russ. J. Appl. Chem. 2020; 93(5): 625–632. https://doi.org/10.1134/S1070427220050018.

Serban M, Lewis MA, Marshall CL, Doctor RD. Hydrogen production by direct contact pyrolysis of natural gas. Energy Fuels. 2003; 17(3): 705–713. https://doi.org/10.1021/ef020271q.

Plevan M, Geißler T, Abánades A, Mehravaran K, Rathnam RK, Rubbia C, et al. Thermal cracking of methane in a liquid metal bubble column reactor: Experiments and kinetic analysis. Int. J. Hydrogen Energy. 2015; 40(25): 8020–8033. https://doi.org/10.1016/j.ijhydene.2015.04.062.

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Kang D, Rahimi N, Gordon MJ, Metiu H, McFarland EW. Catalytic methane pyrolysis in molten MnCl2-KCl. Appl. Catal., B. 2019; 254: 659–666. https://doi.org/10.1016/j.apcatb.2019.05.026.

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